We, Constellation Marine Services LLC as independent
ship and marine surveyors, often get instructions from our
principals for Ultrasonic Leak Detection test to be carry
out on Cargo Hold hatch covers for the watertight integrity.
Recently we got a nomination from one of our clients to
carry out ULD testing of hatch covers on board a Bulk carrier
and report on the watertight integrity of cargo holds. Our
Master Mariner/Naval Architect upon receiving instruction
for the survey contacted the concerned agents & arranged
to attend a survey on board the subject vessel at Abu Dhabi
port in relation to ULD inspection.
Constellation Engineer Surveyors’s Attendance
on Board the Vessel.
Upon receiving the notice from the agent our attending Master
Mariner/ surveyor boarded the vessel. Vessel was in ballast
condition. Upon boarding the vessel, he met the Master/Chief
officer & explained our scope of the attendance.
Vessel has 5 cargo holds of following capacity
Grain (cbm) Bale (cbm)
No.1: 12.601,90 11.940,00
No.2: 14.659,30 14.007,40
No.3: 13.498,10 12.806,50
No.4: 14.239,30 13.597,60
No.5: 14.451,80 14.016,60
Total: 69.450,40 66.368,10
Principle: Ultrasonic waves produced by
the transmitter in the enclosed space will leak through
smallest apertures. Leaking of sound will be detected by
receiver or detector. Extent of leakage will depend on decimal
value.
Prior to testing we calibrated the equipment with transmitter
& receiver. One of the crew placed the transmitter at center
of the cargo hold. Receiver & transmitter has been remotely
connected. Upon connecting the transmitter to receiver,
we have taken the open-hatch value of the Hold (Approx.
44 dB). After closing the hold, we inspected the hatch cover
on all sides with the use of telescopic extension & neck
band headphones. Leaking places were also witnessed by the
Chief Officer using headphones. At 4 places per hold we
found leak. We assumed it is due to non-tightening of cleats.
So, we requested chief officer to tighten all the cleats
of all hatch Covers to inspect once again to ensure the
leakage. Again, we inspected all cargo holds so this time
the leakages were reduced however at 2 places still we noted
the leakage in one of the hold. We found it is due to the
damage of rubber gasket. We suggested the chief officer
to replace the damaged gasket & inform us to recheck the
failed cargo hatch.
Prepared by Engr. Vignesh Prabhu.A.